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alternator welder   Message List  
Reply | Forward Message #426 of 877 |
Re: alternator welder

Hi natchezbrown,


In the Amptramp, the alternators are all wired in parallel.
That is:
1) All earths are linked, through the metalwork of the machine frame,

2) All positive outputs are linked together through moderately heavy
cables to a common point where the welder cable goes,

3) All exciter inputs are connected in parallel also.

Because the alternators are all of the same make, they have very
similar electrical characteristics. This allows them to be connected
in parallel, while sharing current evenly (+-5%).

In my experience, I have not been able to over load an alternator.
Each of mine delivers 60A, and can do this constantly - without
suffering any ill effects.
The alternators become hot, about 60 degrees C, but this is due to an
effect known as 'eddy currents'.
These currents are induced directly into the casing by the rapidly
rotating magnetic field coming from the energised rotor.
The heating effect will be seen, even when the alternators are not
feeding an electrical load.

Anyway, you'll find that the wiring is very simple indeed. The only
fiddly part is taking the alternator apart, to get at the brushes
that feed the excitation rotor.
The direction of rotation is not important, nor is the electrical
polarity that you feed to the rotor wires.

I am delighted with the performance of this machine. It has been
faultless. No alternator failures in over 7500 hours of operation.


Best wishes,
Steve.



--- In Amptramp@yahoogroups.com, "natchezbrown" <mcb191@...> wrote:
>
> does any one here know how to combine the output of two alternators
>





Thu Jun 19, 2008 4:11 am

amptramp2002
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Message #426 of 877 |
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does any one here know how to combine the output of two alternators...
natchezbrown
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Jun 15, 2008
6:19 pm

That is pretty much what the Amptramp is, combined output of 4 alternators. Dp tp the files and photo sections then read the message archives, it is explained...
merlyn_of_camelot
merlyn_of_ca...
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Jun 16, 2008
12:10 pm

i cant seem to find the information...
natchezbrown
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Jun 17, 2008
3:27 am

... I'm with Natchez. Been through the archives, still got questions. F'r'instance, are the alternators simply paralleled? Is there any though put to how to...
halfasixpack
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Jun 17, 2008
11:26 pm

Half, Check message #17, that should answer most of your questions, Yes simple parallel. Terrance...
merlyn_of_camelot
merlyn_of_ca...
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Jun 19, 2008
1:37 am

Hi natchezbrown, In the Amptramp, the alternators are all wired in parallel. That is: 1) All earths are linked, through the metalwork of the machine frame, 2)...
Steve
amptramp2002
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Jun 19, 2008
4:11 am

Kewl! So the secret is to use multiple identical alternators....
halfasixpack
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Jun 20, 2008
12:20 am

Yup, that's the important part of the welding system. You could put as many alternators on the drive-line as you want. Just watch out for torsional stresses on...
Steve
amptramp2002
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Jun 24, 2008
5:26 am

i have added pics of my alternator welder...
natchezbrown
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Dec 31, 2008
4:25 am

Hi there, Natchezbrown, I like the way your welder project has evolved from the open frame design to the enclosed version. When done like that, and fitted with...
Steve
amptramp2002
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Jan 9, 2009
5:52 am

thanks i will keep pics updated...
natchezbrown
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Jan 10, 2009
2:06 am

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rigmatch
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Feb 19, 2009
2:50 am

I'd be careful of a wooden pulley at those RPM's----- You might be flirting with an explosion....better stick to a manufactured steel pulley that can handle...
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kdc49
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Feb 19, 2009
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