l Discussion on the design of quick lock connector QMA and QN
SMA and N connectors are among the earliest invented and most widely used members of the RF coaxial connector family. The operating frequency of SMA connector is DC-18GHZ£¬VSWR¡Ü1.25 and that of N connector is DC-11GHz£¬VSWR¡Ü1.25. As for the precision type of N connector, the operating frequency is DC-18GHz£¬VSWR¡Ü1.08. Another precision horizontal surface connector based on the design of N type has an operating frequency of DC-18GHZ VSWR¡Ü1.003+0. 002(f) GHZ.See Figure (1).
Making use of threaded lock, both SMA and N connectors have such disadvantages as bulky in volume, in need of tools to mate and de-mate, slow in speed, and requiring additional space in operation. To overcome these weaknesses, some SMA and N connectors, which are called QMA and QN, designed by QUICK LOCK, have been published in succession in the field. These designs make effort to save the time of mating and de-mating, to be independent of tools, to save the space and to allow a 360¡ã rotation.
In 1980s, some Chinese RF engineers had once developed a quick-insertion self-locking connector on the basis of N connector. See Figure (2).These designs though worked well, were not widely used.
QMA and QN of QQ(alias,the same below) version, invented by H company(alias, the same below), are the most widely used designs in the world now. We intend to put forward some of our opinions on the QMA and QN designs of QQ version.
l QMA (See Figure (3))
The design of QMA in QQ version is near perfect and can reach a relatively high frequency. There are just some small problems.
1) Presently, all the QMAs available in the market have no waterproof seal rings, which may cause the invasion of harmful gas and moisture, and in turn make the contact conductor less reliable. QQ has recently published the new waterproof QMA, which is said to be compatible with the present QMA female. It is an effective resolution, though we haven¡¯t seen the sample yet.
2) The relatively high cost of the QMA spring lock made of beryllium copper can be explained by the following facts: the high price of beryllium copper, the difficulty in processing and the need of special treatment for environment protection.
3) When the QMA connector is mated, the contact effective length of the inner conductor is only 1.6mm , which is too short, while that of the SMA is 2.3mm . See Figure (3).This may reduce the contact reliability of the inner conductor after being used for several times. We believe that the contact effective length of the SMA ( 2.3mm ) should be maintained.
The above are what we think need to be improved in the present QMA of QQ version. In fact, a new edition of QMA that will soon be published by us has already successfully solved the above problems. What¡¯s more, the cost of our spring lock is only 1/10 of theirs. With good shock resistance, our QMA can fully meet the requirement of military use.
l QN
H company has published three versions of QN in succession. The following are our assessment:
1) 2002 version (See Figure (4))
The 2002 version first successfully gets rid of the threaded structure and makes the quick insertion and auto-locking functions possible.
Advantages:
1. It improves the mating and de-mating efficiency of the connector and realizes quick insertion and auto-locking functions without tools.
2. The reduction in size and weight (20%~40%) greatly saves the consumption of copper material (20%~50%).
3. It increases the installation density of the connector, therefore saves the installation space.
4. After being installed, the connector can make a 360¡ã rotation, which ensures a good contact.
5. The training for mating and de-mating the connector is quite simple.
Disadvantages:
1. It has a high requirement for the working accuracy of the spare parts, which completely controls the clearance between the electrical contact surfaces.
2. If there are no contact forces between the surfaces because of the clearance, the standing wave and the passive inter-modulation will be affected.
3. Without making use of the successful resources of the mature N connector, a large amount of recalculation and checkout work is required for some QN designs that deviate from the basic parameter values of the N type.
2) 2003 version (See Figure 5)
This version makes some improvement on the basis of the 2002 version.
Features:
1. A wave spring washer is added to the contact interface of the connector to increase the axial pressure and eliminate the clearance between the contact surfaces.
2. The contact resistance is reduced, which is helpful to improve the passive inter-modulation.
Disadvantages:
Though the adoption of wave spring washer on the contact surface of the connector solves the problem caused by the clearance, there are only a few points on the circle surface and the impedances around them are not well matched, which may cause the reflection of electromagnetic wave on these points. This kind of connector works well in DC¡ª1.5GHZ and can also work in 1.5¡ª 3G . However, if it is used in 3¡ª6GHZ, the standing wave will be high, and it will be higher in 6¡ª11GHZ.
4) 2004 version (See Figure (6))
Further improvements are made in this version on the basis of the 2003 version.
Features:
1. The wave spring washer on the contact surface of the connector is replaced by the radial disk spring, which increases the axial pressure, reduces the contact resistance and improves the contact stability.
2. By using the radial disk spring, the contact between the spring and the end surface is not just a few points, but a whole circle. This is helpful to further improve the passive inter-modulation, reduce the standing wave and the insertion loss.
Disadvantages:
1. As the contact surface of the outer conductor is sharp, a relatively big axial pressure may be generated under the influence of the radial disk spring, which may improve the contact resistance. However, as the space formed by the sharp end and the spring is in an irregular shape, a deduction with the transmission theory will show that the characteristic impedance in this part is discontinuous and may cause a relatively big reflection, especially in transmitting the high-frequency electromagnetic wave. The standing wave is quite good in DC¡ª1.5GHZ and acceptable in 1.5¡ª3GHZ. It may cause trouble on some occasion when used in 3¡ª6GHZ, and may be worse in 6¡ª11GHZ.
2. As the third design still refuses to use the basic parameters of the N type, i.e. the external diameter of the inner conductor is ¦Õ3.04 and the internal diameter of the outer conductor is ¦Õ7.00, a large amount of work in redesign and checkout is required to change the N type into the quick insertion and auto-locking type. A lot of valuable design documents on the N type accumulated in tens of years will be wasted.
On some problems of QN of the newest 2004 version, we think that the following aspects need to be improved:
1£® The wide band width and small VSWR in the three classical radio frequency coaxial connectors, i.e. SMA, N and APC-7 precision horizontal surface connector, can be explained by the zero clearance, and therefore continuous impedance and almost no reflection between the contact surfaces. However, the application of the above spring contact in QN will surely cause the discontinuity of impedance. Therefore, we believe that the rigid contact of the N type should be maintained, so as to keep the continuous impedance between the contact surfaces and the electrical property of the QN type: DC-11GHz
VSWR£¼1.25. As for the precise QN type, it can even be DC-18GHZ¡Ü1.08. Our new design is in accordance with this rule and realizes zero clearance between the contact surfaces, ensuring the continuous impedance and keeping the performance index of the N type. What's more, the material used in our connector is only 80-85% of that used in the present QQ version. We will soon publish our design. See Figure (7)
2£® We believe that the QN design should follow the present basic parameters of the N type, namely, the inner conductor should use ¦µ3.04 instead of ¦µ2.97, and the internal diameter of the outer conductor should be ¦µ7.00 instead of ¦µ6.85. Another suggestion is on the design of the retaining ring lock of the 1980s in China . The locking face of the retaining ring can be changed into a slope of about 10¡ã. With the mechanical auto-lock principle, the 10¡ã slope can be used to overcome the clearance
problem of the contact surfaces caused by the error of processing. See Figure (8).
James.Qu
RF Team Principal
Former Director of Product Development, Tyco-AMP Shanghai
Note:
You can read the above article online at website:www.quicklock. info . For more information please contact David Zhou via email:david@anoison. com or info@quicklock. info