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[a-w-h] Re: battery sizing   Message List  
Reply Message #1168 of 27543 |
[a-w-h] Re: battery sizing


Hello Ken,

At 7:34 AM -0700 8/23/99, Ken Starcher wrote:

>Also the cyclic loads on the battery bank need to be considered, for
>long life, allowing a battery to be discharged more than 20% of its full
>charge reduces its life by 10% for each 10% under this level.
>discharging to 50% each time gives 70% of life instead of 100%.

Can you give me your rationale for these numbers? I've been developing a
theory on this subject for the last couple of years and I'd like to have
someone disprove it.

If you trust the numbers from the manufacturers' cycle charts, you find
that the old "your batteries will last longer if you shallow cycle them"
line appearrs to be a myth. In fact, you get the longest life--measured in
AH cycled through the battery-- by cycling in the 40-60% DOD range.

It's true that shallow cylcling makes them "last longer" in years, since
you are using them less. But that's about like saying your car will last
longer if you don't drive it.

I think a better measure is how much usefulness you get out of the batts
for the dollars you spend on them. This leads me to seeing AH cycled
through as a better measure than years. I also think if you buy a battery
bank that never gets cycled more than 20% DOD, you've spent twice as much
on batteries as you need to.

Here's something I wrote to the list in February 1998 ("I love quoting
myself, it adds spice to the conversation"):

>OK, I just dug up the chart we were looking at. It's from the Navy/Sandia
>Manual on PV systems (fig 2-45 on page 47). It shows daily average depth
>of discharge compared to number of cycles. The chart seems to be for deep
>cycle, lead-acid batteries. Here are some selected figures (not exact as
>it's a small chart):
>
>80% DOD, 1850 cycles
>70% DOD, 2100 cycles
>60% DOD, 2400 cycles
>50% DOD, 2800 cycles
>40% DOD, 3100 cycles
>30% DOD, 3700 cycles
>20% DOD, 4300 cycles
>10% DOD, 4900 cycles
>
>So if you took a hypothetical 100 AH battery...
>
>80 X 1850 = 148,000 AH
>70 X 2100 = 147,000 AH
>60 X 2400 = 144,000 AH
>50 X 2800 = 140,000 AH
>40 X 3100 = 124,000 AH
>30 X 3700 = 111,000 AH
>20 X 4300 = 86,000 AH
>10 X 4900 = 49,000 AH
>
>So _IF_ the chart's data is accurate, we'll get longer battery life (total
>AH cycled through the batteries) if we deep cycle them than if we shallow
>cycle them. This goes against conventional wisdom which says we should
>take it easy on our batteries and they will last longer.
>
>Reactions please!

Other cycle life charts I've seen since then end up with the peak ot 50-60%
DOD.

Ian

Ian Woofenden <ian.woofenden@...>, Fax: 360-293-7034
Associate Editor, Home Power magazine
The Hands-On Journal Of Home-Made Power
Editors are Professional Idiots - We misunderstand text so our readers won't.

HP subscriptions: $22.50 per year
PO Box 520, Ashland, OR 97520 USA
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Mon Aug 23, 1999 5:06 pm

ianw@...
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Message #1168 of 27543 |
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... A rule of thumb is to size the battery for four days normal use. It is not easy to determine the most economic size, but there is no maximum useful size...
hugh piggott
hugh.piggott@...
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Aug 23, 1999
2:04 pm

When you do that kind of sizing, do you also adjust for maximum desired discharge depth? Or just take one day's usage and multiply by 4? Thanks. ron ... From:...
Ron Rosenfeld
ronrosenfeld@...
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Aug 23, 1999
3:07 pm

Ron- General rules of thumb apply here. The need for the battery storage is to allow for the complete capture of all the energy that comes from the wind...
Ken Starcher
aeimail@...
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Aug 23, 1999
3:07 pm

Hello Ken, ... Can you give me your rationale for these numbers? I've been developing a theory on this subject for the last couple of years and I'd like to...
Ian Woofenden
ianw@...
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Aug 23, 1999
5:43 pm

... <snip> ... <snip> ... <snip> ... Tests that repeat the same discharge depth are interesting, but seldom does this happen in actual use. I am curious to...
Mike Fahmie
MPFahmie@...
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Aug 23, 1999
7:02 pm

... Yes, that's a good point, Mike. The reality of living with an off-grid system is that cycles vary a lot. But if my theory is correct, it means we could...
Ian Woofenden
ianw@...
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Aug 23, 1999
9:35 pm

I think I would do a cost analysis. And that's kind of hard to do since its not so easy to purchase 1/2 of an L16. And you'd also have to factor in the cost...
Ron Rosenfeld
ronrosenfeld@...
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Aug 23, 1999
9:35 pm

Hello Ron, ... Right, but when a system design puts you in between two possible bank sizes, the old shallow cycle theory would have you buy more batts and my ...
Ian Woofenden
ianw@...
Send Email
Aug 24, 1999
1:59 am

Ian, If I remember correctly, at the Trojan seminar we attended the word was that the COST PER AH was lower on deeper cycles (to 50 - 60 % discharge?). I think...
Bob Ellison
ellison@...
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Aug 23, 1999
9:36 pm

Hi Bob, ... Yes, this is the conclusion we came to, and the Trojan engineer confirmed it. ... This is self-evident, like saying that money lasts longer if you...
Ian Woofenden
ianw@...
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Aug 24, 1999
1:59 am

Thanks for your thoughts. But easier said than done. At least at my stage of analysis. I'm not so interested in sizing the battery bank to capture "all" of...
Ron Rosenfeld
ronrosenfeld@...
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Aug 23, 1999
7:44 pm

You might wish to take a look at a taxpayer developed program for expressly the purpose of designing the most cost effective combination of components in a...
Elliott Bayly
elliott@...
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Aug 25, 1999
1:03 am

An interesting approach. And a three day supply would be within my budget for this project. But why 80% DOD? It seems to me that the overall costs would be...
Ron Rosenfeld
ronrosenfeld@...
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Aug 25, 1999
1:03 am

... that's a bit of a nicety but yes. Allow for only using part of the battery. If you use a proper deep cycle traction battery then you can probably use 80%...
hugh piggott
hugh.piggott@...
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Aug 23, 1999
5:43 pm

ron wrote ... It certainly is not easy. With good engine backup, which you hve to use anyway, there is no point in overdoing battery size. Another...
hugh piggott
hugh.piggott@...
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Aug 23, 1999
9:35 pm

Ten-twenty times the maximum wind turbine amps -- well the max turbine output is said to be 7.5 kW @ 48V so that's 156.25 amps. X10 is about 1562 amps and X20...
Ron Rosenfeld
ronrosenfeld@...
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Aug 24, 1999
2:00 am

... Probably the real goal here is to minimize $$$/year in battery cost. Let us assume that Ians lifetime table is correct. Let us assume that a battery costs...
Mike Fahmie
MPFahmie@...
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Aug 24, 1999
2:00 am

... yes ... Mike Bergey suggested in a post a couple of years ago that battery life would be related to total flux in-out, which made sense to me. There are...
Alan Muller
amuller@...
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Aug 24, 1999
1:14 pm

... amphours. ... BWC recommend a minimum size of 50kWh for the battery. This would give Amphours equal to about 6.7 times the amp rating (if it actually...
hugh piggott
hugh.piggott@...
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Aug 24, 1999
12:55 pm

Hugh, In their prepackaged system, BWC specs a 42 kWh battery bank for the Excel-R, according to literature they sent me. No offense taken as to your...
Ron Rosenfeld
ronrosenfeld@...
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Aug 25, 1999
1:03 am

... This prepackaged system has one Trace 5.5 kW inverter. For a similar system with more inverter capacity we would recommend a larger bank of batteries. ...
Mike Bergey
mbergey@...
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Aug 26, 1999
2:54 am

Mike, Thanks for that info. I won't complain about longer than expected battery life! As you may know, I'm seriously considering the BWC Excel-R for a home I...
Ron Rosenfeld
ronrosenfeld@...
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Aug 26, 1999
2:55 am

... That's true, but under their battery pricelist heading they give the minimum size I quoted earlier - 50kWh. a contradiction. Maybe you should ask BWC. ...
hugh piggott
hugh.piggott@...
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Aug 25, 1999
1:27 pm
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